45-86 - Crossover, 40mm (1-1/2")x25mm (1")

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Model: 45-86

Product Description

Kee Klamp 45-86 Crossover Fitting

The Kee Klamp 45-86 is a specialised crossover fitting designed to create a clean 90° offset joint between two different-sized tubes—48.3mm and 33.7mm outer diameters. It’s perfect for use in safety railings, handrails, or any application requiring a smaller tube to pass over a larger, continuous rail without interruption.

By allowing the main tube (48.3mm O/D) to run through the fitting without needing to be cut, this crossover reduces on-site labour and material waste—making it an ideal choice for efficient, cost-effective construction. The smaller tube (33.7mm O/D) crosses over at a right angle, providing structural support or secondary functionality like intermediate rails or shelving levels.

Key Features:

  • Creates a 90° offset joint between two differently sized tubes (48.3mm and 33.7mm O/D)
  • Frequently used in Kee Klamp handrail systems, industrial barriers, and modular frameworks
  • Enables uninterrupted tube runs—minimising cutting and simplifying assembly
  • Made from durable galvanised steel for long-lasting resistance to corrosion
  • A reliable addition to any Kee Klamp fittings setup or pipe fitting project

Note: This fitting is not designed for joining two tubes within the body. One tube must pass straight through, while the other crosses externally at a 90° angle.

Technical Data

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Imagery
45 [tech]
45 [tech]
45 [tech]
Model Measurements (in.) Weight (lbs.)
ABDEF
45-861.901.321.892.001.501.00
Model Measurements (mm) Weight (kgs)
ABDEF
45-8640.0025.0048.0051.0038.000.45
References A, B, C refer to the Outer Diameter of the pipe that fits inside the fitting.

Pipe Size Chart

The chart below will help you understand how to match the size of fittings and pipe.

Pipe Fittings Size Chart

Additional Information

Dimensional Weight (kgs) 0.4300
Actual Weight (kgs) 0.43
Manufacturer Kee Safety
Brand Kee Klamp
Material Ductile Iron to BS EN 1563
Fitting Function Crossover
Loads A Kee Klamp component (size 5 to 9) can support an axial load of 2000 lbs. per set screw with the set screw tightened to a torque of 29 lbs/ft. (rating includes a safety factor of 2:1)
Set Screw Case hardened steel, Kee Koat corrosion resistant coating
Standards ASTM A47-77-32510, BS EN ISO 1461
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